SilentTouch Foundation

How to Make Petroleum Jelly at Home

By Doreen • July 02, 2026 • 3 min read
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Article Summary

Learning how to make petroleum jelly at home can introduce you to basic cosmetic formulation, but it is important to distinguish between making a petroleum-jelly-style product and manufacturing commercially refined petroleum jelly.

Petroleum jelly is a thick, semi-solid product commonly used to protect and moisturize dry skin. It is widely known through brands such as Vaseline and is used in households for dry skin, chapped lips, minor skin protection, and reducing moisture loss.

If you are wondering how to make petroleum jelly at home, the process involves combining suitable refined mineral ingredients and carefully controlling the consistency. Although commercial petroleum jelly undergoes industrial refining and purification, a simple petroleum-jelly-style product can be prepared on a small scale using appropriate cosmetic-grade materials.

What Is Petroleum Jelly?

Petroleum jelly is a semi-solid mixture of purified hydrocarbons derived from petroleum. It is an occlusive, meaning it forms a protective layer on the skin that helps reduce water loss.

Commercial petroleum jelly is highly refined and manufactured under controlled conditions. Therefore, homemade petroleum jelly should not automatically be considered equivalent to commercially manufactured petroleum jelly.

Ingredients Needed

A simple petroleum-jelly-style formulation can use:

  • White soft paraffin
  • Liquid paraffin (mineral oil)
  • Paraffin wax, if additional firmness is required
  • Suitable cosmetic-grade antioxidant, where appropriate

The ingredients should be cosmetic or pharmaceutical grade and obtained from reputable suppliers.

What Does Each Ingredient Do?

White soft paraffin: Provides the thick, semi-solid base of the product.

Liquid paraffin: Helps soften the mixture and makes it easier to spread.

Paraffin wax: Increases firmness and helps produce a more solid consistency.

The exact proportions determine whether the finished product is soft, medium, or firm.

Equipment Needed

You will need:

  • Accurate weighing scale
  • Stainless-steel or suitable heat-resistant container
  • Double boiler or controlled heating system
  • Mixing spatula
  • Clean cosmetic containers
  • Thermometer, preferably
  • Gloves
  • Clean working area

Do not use equipment that is also used for food preparation.

How to Make Petroleum Jelly Step by Step

1. Measure the Ingredients

Start by accurately weighing your ingredients according to your chosen formulation.

Accurate measurements are important because changing the ratio of wax, soft paraffin, and liquid paraffin will change the texture of the final product.

2. Melt the Hard Ingredients

Place the paraffin wax, if being used, into a heat-resistant container.

Heat it gently using a double boiler until it melts completely.

Avoid direct heating over an open flame.

3. Add the Soft Paraffin

Once the wax has melted, add the white soft paraffin.

Stir slowly until the materials are completely combined.

4. Add Liquid Paraffin

Gradually add the liquid paraffin while continuing to stir.

The liquid paraffin helps create a smoother and softer consistency.

5. Mix Thoroughly

Continue mixing gently until the formulation becomes uniform.

Avoid vigorous stirring because excessive air can become trapped in the product and 

affect its appearance.

6. Allow the Mixture to Cool

Remove the mixture from the heat and allow it to cool gradually while stirring occasionally.

As the mixture cools, it will become thicker and eventually develop the characteristic semi-solid consistency of petroleum jelly.

7. Fill the Containers

When the product reaches a suitable filling temperature and consistency, transfer it into clean cosmetic containers.

Allow it to cool completely before closing and labelling the containers

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